by Mike - Alumilite » Mon Jan 06, 2014 2:29 pm
Do you know what the bass buggy is made out of ... is it ABS or by chance PE or HDPE (High Density PolyEthylene)?? If you don't know or can't find out, sometime they have the recyclable triangle symbol stamped or molded into the plastic somewhere. If and when they do, inside the triangle, they will have the abbreviation of the type of plastic. If I'm thinking of the right boat, often those boats are simply vacuum formed or thermoformed shells which they then bond together. Often times ABS is used in thermoforming applications. If it is injection molded, it is often times made of HDPE or HDPP (polypropylene).
The reason it is helpful to know is that ABS is easily bondable with adhesives and you can obtain that chemical weld that Larry mentioned. However HDPE and HDPP contain internal waxes in the plastic and are practically impossible to bond at all, let alone trying to get a chemical weld. So the type of plastic the boat is made out of really makes a difference as to what I would suggest trying.
You might even be able to find it on the mfg's website.
If it is is HDPE or HDPP, I might even simply try to caulk it with a one part silicone hardware adhesive and simply rough the surface up and then clean it exceptionally well, then apply the silicone caulk. Silicone caulk has built in adhesion promoters that help the silicone "stick" to practically anything. You will not get a chemical weld with them but they will patch your thin areas very well. If need be, build up layers a couple days apart. If you apply it too thick, the outer surface will skin over and cure and leave the inside wet and uncured. Silicone caulk requires relative moisture from the surface of your part and from the air to cure.
If it is ABS, I'd recommend an MMA ... methyl mythacrylate. This is a two part industrial glue that will chemically weld ABS and give you a structural bond/repair. You could probably find a 50 ml cartridge and hand applicator, and static mixer to make quick work of your repair.
Mike